Scotsman NM1250R User Manual

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INTRODUCTION
To the owner or user: The service manual
you are reading is intended to provide you,
and the maintenance or service technician,
with the information needed to install, start up,
clean, maintain, and service this ice system.
The NM1250R is a remote condenser modular
ice system that produces up to 1400 lbs. of
nugget ice in 24 hours at 90
0
F. air and 70
0
F.
water.
It features: front service for the freezer,
gearmotor, control box, water reservoir, and
bin control; stackable with kit KSTACK30; an
electronic circuit for monitoring ice and water
level; a thermostatic expansion valve; and
R-502 as the refrigerant.
TABLE OF CONTENTS
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removal and Replacement
Water Reservoir & Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Bearing & Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Watert Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Circuit Board Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Parts Lists and Wiring Diagrams are located in the center of this manual, printed on yellow
paper.
NM1250R
November, 1988
Page 1
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Summary of Contents

Page 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: The service manualyou are reading is intended to provide you,and the maintenance or service technician,with the inf

Page 2 - FOR THE INSTALLER

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit issupplied through the junction box atthe rear of the machine.Check

Page 3

FOR THE ELECTRICIANFAN RELAY KITTo install the KCMR230 fan relay kit whenusing (2) NM1250R icemakers and one 230volt, two circuit remote condenser.///

Page 4

6. Check phasing of the electrical circuit asfollows:A. The phasing of the wiring MUST now bechecked, as incorrect phasing will result in afailure o

Page 5

FOR THE INSTALLER: Completed InstallationROOFCUT-AWAYINSULATED PRECHARGEDREFRIGERANT TUBINGA typical installation should generally appearas illustrate

Page 6

FOR THE INSTALLER: Final Check List1. Is the ice system installedindoors in a location where the airand water temperatures arecontrolled, and where th

Page 7

START UPPre-Start Inspection1. Remove the front, left, and right sideservice panels.2. Check that the styrofoam shipping blocksunder the gearmotor, on

Page 8 - FOR THE INSTALLER: Stacking

COMPONENT DESCRIPTIONControl Box: Contains the electrical controlsthat operate the machine.High Pressure Cut Out (control): A manualreset switch sen

Page 9 - FOR THE PLUMBER

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power sup

Page 10 - FOR THE ELECTRICIAN

ELECTRICAL SEQUENCERefer the wiring diagram as needed.If the machine is switched off at the masterswitch, but is otherwise ready to go, switchingthe m

Page 11

OPERATIONWaterWater enters the machine through the 3/8"male flare at the rear of the cabinet, goes tothe water reservoir which it enters through

Page 12 - November, 1988

The NM1250R is designed to fit the followingScotsman storage bins:B590 and extensions (with bin top KBT18)HTB500 or BH500BH800 using bin top KBT15BH10

Page 13

OPERATION: Beginning at the compressor, the refrigerant502 is compressed into a high temperaturegas. The discharge line directs this gas to theconden

Page 14

OPERATION: RefrigerationLOW CONDENSING TEMPERATUREThe refrigeration system under low condenserair temperatures is much the same as it isunder higher t

Page 15 - START UP

OPERATION: RefrigerationPUMP DOWNDuring the pump down cycle (usually initiatedby the circuit board de-energizing the liquidline valve) the discharge g

Page 16 - COMPONENT DESCRIPTION

MAINTENANCE AND CLEANING//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

Page 17

ICEMAKER MAINTENANCE:////////////////////////////WARNING/////////////////////////////Disconnect electrical power before begining./////////////////////

Page 18 - ELECTRICAL SEQUENCE

////////////////////////////WARNING/////////////////////////////Disconnect electrical power before begining.//////////////////////////////////////////

Page 19 - OPERATION

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Page 20 - OPERATION:

G. Check: The gear motor, if it will not run, the compressor will not run. If no power to it: Check:the indicator lights on the circuit board, the bi

Page 21 - OPERATION: Refrigeration

STATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTA. Check the pump down control switch.1. This pressure switch opens at 6-10 psig, and closes at 16-20 p

Page 22

STATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTB. Check the compressor relay.The relay is on the circuit board, if it does not supply power to the li

Page 23 - MAINTENANCE AND CLEANING

Installation Limitations:This ice system is designed to be installed indoors,in a controlled environment:Min MaxAir Temperature 500F 1000FWater Tempe

Page 24 - ICEMAKER MAINTENANCE:

SERVICE DIAGNOSIS: Condition - Low Ice ProductionI. STATUS: EVERYTHING IS OPERATINGA. Check the condenser for dirt. Clean as required. Check the head

Page 25 - MAINTENANCE: Auger

WATER RESERVOIR1. Shut off the water supply to the icemaker.2. Remove front panel and reservoir cover.3. To remove float only, pry the mountingflange

Page 26 - NOTHING OPERATES

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gearmotor must begin at thetop of the assembly.To Re

Page 27

To Remove the Auger:Turn off the water to the machine, and unclipthe evaporator drain hose, pull it down anddrain the evaporator into the bin or a con

Page 28 - STATUS:

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly willhave to be pulled away

Page 29

To Reassemble the Evaporator and Auger1. After the gearmotor has been inspected,fasten the evaporator to the gear motor, besure that the number of shi

Page 30 - EVERYTHING IS OPERATING

To Remove and Repair the GearmotorAssembly:(Assuming that the procedures throughremoval of the water seal have beenperformed.)1. Remove the electrical

Page 31 - REMOVAL AND REPLACEMENT

WATER SHEDSHIMSCENTRIFUGALSWITCHDRIVE MOTORMOTOR BEARINGSHAFT SEAL1ST GEAR ANDBEARINGS2ND GEAR ANDBEARINGSGASKETGEARCASEGEARCASE COVER,OUTPUT SHAFT,OU

Page 32

INSTRUCTIONS FOR USING TESTER MODEL FC1 (Optional, order part no. A33942-001)(These instructions assume that the unit will not run, and prior investi

Page 33

Water Level1. Unplug "water sen" connector from controlboard.2. Plug "water sen" connector from Scotsmantester into circuit boar

Page 34 - RETAINING RING

1/2" MALE QUICK CONNECTCOUPLING FOR USE WITH RT625OR RT640 PRECHAGED LINE SETLIQUID LINE 3/8" MALE QUICK CONNECTCOUPLING FOR USE WITH RT625

Page 35 - REPLACING THE WATER SEAL

Location:After uncrating and inspection, the unitis ready for installation. It is importantthat the machine be installed in alocation where it has en

Page 36

FOR THE INSTALLER: Remote Condenser InstallationLocation:Limited to a 40 foot or a 25 foot length ofprecharged refrigerant tubing connecting theicemak

Page 37

COUPLING INSTRUCTIONS///////////////////////////CAUTION//////////////////////////////The couplings on the sets of precharged linesare self sealing whe

Page 38 - ELECTRONIC CONTROL TESTER

////////////////////////////WARNING/////////////////////////// ELECTRICAL POWER MUST BE OFFWHEN CONNECTING WIRES/////////////////////////////////////

Page 39

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletThe recommended water supply is cold water.Use 3/8" O.D. copper tubing, connect to the3

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